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Gallery: Walking Through HAESL In Hong Kong

Lee Ann Shay May 03, 2024
HAESL engine bay

50 Engine Bays

Credit: Lee Ann Shay/Aviation Week Network

HAESL’s facility is set up with 50 engine bays that allow maintainers to disassemble and rebuild the repaired engine in the same bay.

Trent engine at HAESL

Red Cloth Service

Credit: Lee Ann Shay/Aviation Week Network

Red cloth sleeves protect Trent XWB fan blades in the shop.

HAESL overhead crane

Overhead Transport

Credit: Lee Ann Shay/Aviation Week Network

Overhhead cranes transport engines to a bay.

Trent engine rigging

Rigging A Trent

Credit: Lee Ann Shay/Aviation Week Network

Maintainers are rigging this Rolls-Royce Trent 700 so it’s ready to be tested.

HAESL tool label

Visual ID

Credit: Lee Ann Shay/Aviation Week Network

Throughout HAESL, visual signs identify engine MRO—from electronic ones at each bay showing the work status to labels on the floor and on equipment.

HAESL Trent XWB MRO

Bigger Area For Big Engine

Credit: Lee Ann Shay/Aviation Week Network

Phase 6 is the newest area of HAESL. This is where the larger Trent XWB is serviced.

HAESL component repair

In-House Repairs

Credit: Lee Ann Shay/Aviation Week Network

Component repair occurs in Phase 5 of the building. After an engine is stripped, piece parts come here to be washed, inspected and repaired.

Parts cleaning at HAESL

Automatic Cleaning

Credit: Lee Ann Shay/Aviation Week Network

This Galvatek machine automatically cleans parts, which saves time. HAESL is expanding its capacity for this work.

honeycomb repairs in an engine

Honeycomb Repairs

Credit: Lee Ann Shay/Aviation Week Network

HAESL is a center of excellence for honeycomb removal and replacement.

Trent XWB Blade-Tip Repairs

Blade-Tip Grinding

Credit: Lee Ann Shay/Aviation Week Network

A Trent XWB high-pressure compressor drum in the blade-tip grinding area of HAESL’s shop.

HAESL uses Lean in engine shop

Continuous Improvement

Credit: Lee Ann Shay/Aviation Week Network

HAESL employs Lean, Six Sigma and other continuous improvement tools. It achieved a record 300 outputted in 2023 and strives to get to 360 engines in 2025.

HP system

High-Pressure System

Credit: Lee Ann Shay/Aviation Week Network

The high-pressure system of a Rolls-Royce XWB shown here. The HP system is the hottest area of the engine and is one of eight powerplant modules. The white parts are nozzle guide vanes.

engine part balancing machine

Balance Work

Credit: Lee Ann Shay/Aviation Week Network

HAESL has several balancing machines, which basically balances any engine part that spins in order to reduce vibration.

Trent XWB at HAESL

Next Up

Credit: Lee Ann Shay/Aviation Week Network

An incoming Rolls-Royce XWB at HAESL in Hong Kong.

engine borescope inspection

Engine Borescope Inspection

Credit: Lee Ann Shay/Aviation Week Network

Mechanics performing a borescope inspection on this Trent 800.

HAESL's engine test cell

Engine Test Cell

HAESL has one engine test cell. An XWB, weighing 846 kg (1,865 lbs.), was in for tests during our visit.

Trent XWB Module

Modular Work

Credit: Lee Ann Shay/Aviation Week Network

A Rolls-Royce XWB low-pressure compressor case.

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We toured Hong Kong Aero Services Ltd. (HAESL), a joint venture between the HAECO Group and Rolls-Royce, on April 25 as part of Aviation Week Network’s Aero-Engines Asia-Pacific. Here’s a look at HAESL, which provides MRO services for Trent engines as well as the RB211 at its facility in Hong Kong. 

Lee Ann Shay

As executive editor of MRO and business aviation, Lee Ann Shay directs Aviation Week's coverage of maintenance, repair and overhaul (MRO), including Inside MRO, and business aviation, including BCA.

  • HAECO
  • Rolls-Royce

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